Hobart 500559 Handler Wire Welder Review

Hobart 500559 Handler Wire Welder

With decades of experience, Hobart Welding Items have been made with research and careful testing. They offer you a completely exclusive range of products related to welding as well as cutting. This name is known for high-quality and durability along with the convenience of use.

The company offers a varied range of items. You will surely be able to find one that would be useful for your job. One of their most promising and reputed product is Hobart 500559 Handler Wire Welder.

The machine gives you a well-constructed and designed welder. It offers high-performance features for handling high capacity tasks with simplicity.

Build quality and Design

The Hobart 500559 Handler Wire Welder is an upgraded welder that is appointed with a range of advanced features in comparison to its expensive peers. The body of the machine has a of weight 57 pounds.

The welder is made of cast aluminum sleek construction that is capable of giving you industrial level performance. It comes with updated durable steel floor clamp that makes handling of material even easier than the previous model of a handler.

Dimensions: The body of this welder is compact with dimensions only 12 x 18 x 24 inches so you can easily transport it from one place to another for welding.

Whether you wish to do a household repair or would like to work in an auto garage or for a farm project, this welder can reach to any extent you desire.

Durable Drive System: Drive system is one of the key features of any welder and here you can term the system to be really sharp. It is constructed from industrial cast aluminum so you need not to worry about its durability.

Powerful Performance

Power: The  Welder is powered with 115 AC that gives you enough energy to deal with any level of work. You can weld even a thin gauge steel 24 gauge up to a steel plate of 1/4 inches.

Efficiency: The design of this welder includes all the controls placed on the front panel that makes setting easy to control and thus you can make all the required adjustments quickly to give ideal performance and efficiency of work.

Thermal Overload Protection: This welder also includes a self-reset thermal overload protection system. Which is similar to the one offered with Hobart Handler 500554001 that makes this welder suitable for tough jobs too.

The short circuit protection system would keep the equipment safe in case of current overload and includes a motor protection that works well against any overload of wire feed.

Thus you need not to make any fuse changes or resetting buttons but its internal safety system gives you uninterrupted performance and protects against overload.

High Capacity

Increased Output Duty Cycle: The welder has an amperage output between 25 -150 amps along with a 20% duty cycle at 90 amps. Thus you get complete power in order to deal with high capacity and this power enables you to yield higher productivity with improved welding performance.

Handling Thicker Metals: This tool includes improved ground clamp quality that gives you ease of handling even thicker metals. It has newly improved contact points with a wider jaw and so you get flexibility with clamping options with the welder.

Ease of Use

Simple Setup and Ready to use: The Hobart 500559 Handler Wire Welder package has everything settled inside including gas, regulator, valve, gas hose, spool adaptor and other important things that you need with a welder.

Setting it up for use is really simple and you can begin with welding in no time. You can deal with solid aluminum wire and flux core steel with this welder.

Easy Adjustable Settings: The welder includes a 5 position voltage control selector. The various options give you the flexibility of setting dial at a perfect setting for smooth arcs according to thickness requirement for a welding application.

The machine includes a door chart with the package for the beginners. That serves as a handy reference to all the required settings of the welder including material thickness, wire, gas and more.

Easy and Quick Wire Change: During a welding process, you may need to change wire sizes and this is really simple with the welder’s quick release drive roll system. Its simple spool release makes the wire changing easy and quick.

Storage Space: The welder cabinet includes a storage area. So, you can easily store away any spare drive rolls, nozzles, tips and other parts.

Product Warranty

The Hobart 500559 Handler Wire Welder is offered with industry beating warranty termed as 5-3-1 industrial warranty. This manufacturer gives 5 years warranty for stabilizers, rectifiers, transformers, reactors, stators, rotors and brushes.

A 3 years warranty offers for drive systems, PC boards, switches, valves and controls.1 year warranty covers torches, guns, contactor, accessories, field options, battery and gear.


  • This welder has a high quality construction and build.
  • It offers superior performance for making stable arcs even on thin metals.
  • ​It gives you 5 output settings and thus according to requirements of width and material used, you can easily and quickly make adjustments.
  • ​It has a durable cast aluminum drive system.
  • ​The welder is well equipped with safety features including thermal overload protection.
  • This welder can be used with metals like steel, stainless and aluminum.
  • ​It includes a built-in storage where you can easily keep your spare parts.
  • It is offered with industry beating 5 years warranty.


  • The product is a little expensive in comparison to others but overall package gives you a good deal.
  • The hose is little stiff.

Final Verdict

The Hobart 500559 Handler Wire Welder overall is an impressive welder. It offers high capacity and amperage output for excelled performance. Loaded with safety features, this welder keeps user and itself safe from any damage with its thermal load protection system.

Dependable and adjustable performance can be achieved with its varied amperage control selector. The quick release durable drive system, built-in storage, and many other advanced features make this welder suitable for new as well as experienced welders.

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